Sikagard®-63
2-part epoxy protective coating
Sikagard®-63 is a solvent free, high build thixotropic epoxy resin based protective coating with high chemical resistance.
- Very good chemical and mechanical resistance
- Liquid proof (according to the products chemical resistance table)
- Easy application
- Solvent free
Usage
- Abrasion resistant universal coating material designed for normal to highly aggressive chemical environments
- Chemical resistant protective layer on concrete, cementitious mortars and rendering, epoxy mortars (including Sika® EpoCem®) and steel
- For protective lining of storage tanks, silos and bund areas
- As an anti-corrosion coating in food and beverage processing plants, sewage works, agricultural, chemical and pharmaceutical plants, bottling plants etc.
- Also used as part of glass fibre reinforced self-supporting linings with crack bridging properties for bund areas and storage tanks
Advantages
- Very good chemical and mechanical resistance
- Liquid proof (according to the products chemical resistance table)
- Easy application
- Solvent free
Packaging
Part A: 3 kg containers
Part B: 1 kg containers
Part A+B: 4 kg ready to mix units
Colour
Resin - Part A: coloured, liquid
Hardener - Part B: brownish, liquid
Available in ~RAL 7003 (Moss grey),7043 (Traffic grey B).
Under direct sun radiation there may be some discolouration and colour deviation; this has no influence to the function and performance of the coating.
Product Details
Composition
Epoxy resin
Shelf life
12 months from date of production if stored properly in original, unopened and undamaged sealed packaging.
Storage conditions
Store in dry conditions at temperatures between +5 °C and +35 °C.
Density
Part A : 1.6 kg/l
Part B : 1.11 kg/l
Mixed resin: ~ 1.5 kg/l
All density values at +27°C.
Tensile adhesion strength
Substrate:
Concrete:> 1.5 N/mm² | (DIN EN 13892-8) |
(failure in concrete)
Steel (SA 2.5):~ 24 N/mm² | (DIN EN 24624) |
Temperature resistance
Exposure* | Dry heat |
Permanent | +60°C |
*No simultaneous chemical and mechanical exposure.
Chemical resistance
Title 1 | Title 2 | ||||
Test medium | Temp. | 24h | 7d | 42 d | 6 m |
Acetone | 30°C | A | A | A | A |
Ethanol 96% | 30°C | A | A | A | A |
Formic acid 10% | 30°C | A | A | A | A |
Acetic acid 20% | 30°C | A | A | D | D |
Water | 30°C | A | A | A | A |
NaOH 50% | 30°C | A | A | A | A |
Nitric acid 20% | 30°C | D | C | ||
Hydrochloric acid 37% | 30°C | D | D | D | D |
Sulphuric acid 50% | 30°C | A | D | D | D |
*acc. IS4631-1968
A = resistant, C = not resistant, D = resistant but with discolouration and/or loss of gloss
Application
Mixing ratio
Part A : Part B = 3: 1 (by weight)
Ambient air temperature
+8°C min. / +35 °C max.
Relative air humidity
80% r.h. max.
Dew point
Beware of condensation!
The substrate and uncured coating must be at least 3°C above dew point to reduce the risk of condensation or blooming on the coating surface.
Substrate temperature
+8°C min. / +35 °C max.
Substrate moisture content
< 4% moisture content.
Test method: Sika®-Tramex meter, CM - measurement or Oven-dry-method.
No rising moisture according to ASTM (Polyethylene-sheet).
Pot Life
4 kg mass
Temperatures | Time |
+10°C | ~ 90 minutes |
+20°C | ~ 45 minutes |
+30°C | ~ 35 minutes |
Curing time
Temperature | Foot Traffic | Full cure |
+10°C | ~ 24 hours | ~ 15 days |
+20°C | ~ 18 hours | ~ 9 days |
+30°C | ~ 12 hours | ~ 7 days |
Note: Times are approximate and will be affected by changing ambient conditions.
Waiting time to overcoating
Before applying Sikagard®-63 on Sikafloor®-161 HC:
Substrate Temperature | Minimum | Maximum |
+10°C | 24 hours | 4 days |
+20°C | 12 hours | 2 days |
+30°C | 6 hours | 1 day |
Before applying Sikagard®-63 on Sikagard®-63
Substrate Temperature | Minimum | Maximum |
+10°C | 9 hours | 3 days |
+20°C | 5 hours | 2 days |
+30°C | 4 hours | 1 day |
Note: Times are approximate and will be affected by changing ambient conditions particularly temperature and relative humidity.
Consumption
Coating System | Product | Consumption |
Scratch coat (optional) | Sikadur®-31 / Sikadur®-41 | Refer to PDS |
Primer | Sikagard®-67 / Sikafloor®-161 HC | 0.2 - 0.4 kg/m² |
Roller coating | Sikagard®-63 | 0.3-0.5 kg/m² per coat, dependent on substrate condition and required coating thickness |
Lamination | Sikagard®-63 + Glass fiber fabric | 1st layer: 0.7 kg/m² ~0.3 kg/m² per layer |
Notes: For a theoretical dry film thickness of 100 microns (0.1 mm) approx. 0.15 kg/m² must be applied.
These figures are theoretical and do not allow for any additional material due to surface porosity, surface profile, variations in level and wastage etc.
EQUIPMENT
Sikagard®-63 must be thoroughly mixed using a low speed electric stirrer (300 - 400 rpm) or other suitable equipment.
SUBSTRATE QUALITY
The concrete substrate must be sound and of sufficient compressive strength (minimum 20 N/mm2) with a minimum pull off strength of 1.5 N/mm2.
The substrate must be clean, dry and free of all contaminants such as dirt, oil, grease, coatings and surface treatments, etc.
If in doubt apply a test area first.
SUBSTRATE PREPARATION
Concrete substrates must be prepared mechanically using abrasive blast cleaning, scarifying or grinding equipment to remove cement laitance and achieve an open textured surface.
Weak concrete must be removed and surface defects such as blowholes and voids must be fully exposed.
Repairs to the substrate, filling of blowholes/voids and surface levelling must be carried out using appropriate products from the Sikafloor®, Sikadur® and Sikagard® range of materials.
The concrete or screed substrate has to be primed or levelled in order to achieve an even surface.
High spots must be removed by e.g. grinding.
All dust, loose and friable material must be completely removed from all surfaces before application of the product, preferably by brush and/or vacuum.
MIXING
Prior to mixing, stir Part A mechanically. When all of Part B has been added to Part A, mix continuously for 2 minutes until a uniform mix has been achieved.
To ensure thorough mixing pour the material into another container and mix again to achieve a consistent mix.
Over mixing must be avoided to minimize air entrapment.
After mixing allow the material to stand for 3 minutes.
APPLICATION
Prior to application, confirm substrate moisture content, r.h. and dew point.
If > 4% moisture content, Sikafloor® EpoCem® Mortars or Sikagard®-720 EpoCem should be applied as a Temporary Moisture Barrier (TMB) system.
Coating: Sikagard®-63, can be applied with a stiff brush or a short piled, solvent resistant roller.
Lamination: The fabric should be embedded in the ‘wet’ Sikagard®-63 using a special profiled roller.
CLEANING OF EQUIPMENT
Clean all tools and application equipment with Sika® Colma Cleaner or any suitable thinner immediately after use. Hardened and/or cured material can only be removed mechanically.